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What’s a Carrier Magnet?

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Conveyor magnets trap magnetic materials on a production line and can target ferrous and non-ferrous metals. They can be used for quality control, material separation, and protecting machinery. They come in different forms and can be customized for specialized applications. Safety precautions should be taken around strong magnets.

A conveyor magnet traps magnetic material as it moves along a production line. The range of metal types targeted by the magnet can depend on how it is constructed and can include ferrous and non-ferrous materials. These magnets can be added to an existing conveyor line or incorporated from scratch into a new conveyor product. Once installed, maintenance needs are usually minimal.

One use for a conveyor magnet is in quality control. Magnets can pull stray metal shards out of foods, powders, and other materials during crafting. This ensures they are not contaminated and will be approved for use. Scrap metal can potentially spoil an entire batch of a product if it’s not caught in time, resulting in costly waste because the company may be forced to scrap the load.

Material separation can also be done with a conveyor magnet. This tool is used in places like recycling centers to get some materials out of the sorting stream as soon as possible. A common setup uses a suspended magnet that hovers above the processing line, attracting magnetic materials and removing them. It can be moved to another transporter and activated to release the metal load.

Such tools can also be useful for protecting machinery. In metalworking environments, large quantities of scrap metal and dust can be circulating. These can damage equipment by jamming and creating other problems. The Conveyor Magnet can keep the jobsite clean, reducing the risk of metal bits soiling the rest of the equipment. It can be periodically emptied to recycle scrap metal or take it to another facility for disposal.

Magnets may be shipped as grids, plates or hanging units, depending on the application. Grates can be useful for material processing, as they allow material to flow through the grate and move on to the next stage of production while trapping the metal. Plates and air units can be useful for separating larger metal components. Conveyor magnet manufacturers may be able to produce custom size and shape units for specialized applications where standard products may not be appropriate.

Technicians may need to be careful around a conveyor magnet. Some are extremely strong and could create a risk of injury by trapping both people and equipment. It may be necessary to keep the area around the device clear for safety reasons.

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