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Torsional stiffness measures the amount of torque a rotating shaft can handle in a mechanical system. It is critical to understand the stress a shaft can withstand. Torsional stiffness and bending stiffness are measured in pounds per inch or newtons per meter. The rate of torsional stiffness is highest along the taut outer layer and weakest along the loose outer layer. A rotating mechanical system performs best when force is transferred through the radial shaft in the same direction it rotates.
Torsional stiffness is the measure of the amount of torque a radial shaft can sustain as it rotates in a mechanical system. The concept is central to basic mechanics and engineering, and torsional stiffness is one of the key measuring forces for any mechanical system that rotates on a fixed axis. This force exists in machines as small as a pocket watch and as large as heavy industrial equipment. It is critical to understand the amount of stress a rotating shaft can withstand while transmitting force through the rest of the mechanical system.
There are two types of stiffness in a shaft-driven rotating mechanical system: torsional stiffness and bending stiffness. Another more accurate way to describe these forces is to call them the torsion and bending resistance of a tree. Both bending and torsional stiffness are measured in pounds per inch or newtons per meter relative to shaft surface area.
The torsional stiffness rate is greatest along the taut outer layer (TOL) of the shaft and weakest along the loose outer layer (LOL) of the shaft. When the torque force travels in the same direction as the shaft’s motion, energy transfer is much more efficient because the torsional force compresses the TOL, allowing less energy to be dissipated through heat and friction. A higher rate of torsional stiffness along the TOL is generally desirable in a rotating mechanical system.
As the twisting force turns against the direction the shaft is turning, more energy is applied along the LOL of the shaft. This can cause an extreme loss of efficiency in the transfer of energy from the radial shaft to the rest of the mechanical system. Decompressing the shaft, as the ply loosens and expands, allows more energy to dissipate from the mechanical system, meaning less force is applied.
In general, all else being equal, a rotating mechanical system performs best when the force applied to the system is transferred through the radial shaft in the same direction that the shaft rotates to transfer energy out of the system. This fact limits the variety and complexity of mechanical systems that can be constructed, but with dampers and harmonic balancers, it is possible to construct counterforce rotary systems that are relatively efficient when torsional stiffness levels are high along the LOL of the shaft.
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