Tips for winch repairs include placing the winch on a workbench, spooling all the cable, using a smaller winch to lower the larger one, swapping cable positions, and using scaffolding for repairs in the up position.
One of the best tips for making any winch repair is to place the winch on a workbench if possible to make the necessary repairs. Since the most common location for a winch is high overhead, following this tip will definitely make the repair job that much easier to accomplish. Another tip for winch repairs is to spool all of the cable or chain from the winch drum before starting the repair work. This will make the winch much lighter to move, preventing problems of struggling with a very heavy winch on a workbench.
While winch repairs aren’t required often, the machines do occasionally require service. When that happens, there are tips to aid in the repair process that not only save time, but can also create a safer work environment. Removing the winch from the elevated position, especially high above the shop floor, reduces the risk of slip and fall accidents. One tip that may assist in removing the winch from the raised position is to use a smaller winch to lower the larger winch to ground level.
A small winch can often be attached to the overhead structure from which the main winch hangs. In this way, the large winch can be lowered safely to begin the necessary winch repairs. If possible, another tip to aid in winch repairs is to remove the cable or chain from the winch spool. This can often lighten the weight of the winch in half, making it much easier to manipulate the winch on a workbench during winch repairs.
Another winch repair tip is to swap cable positions. When replacing winch cable that has been removed to make repairs easier, it is best for people to reverse the cable at the winch drum. This will place the most worn section of cable at the bottom of the drum and will place the newest, least worn cable at the working end.
If it becomes necessary to make repairs to the winch while the winch is in the up position, one tip that can prevent injury is to erect scaffolding underneath the winch. Necessary winch repairs can be completed better and safer from the scaffold platform than from the steps of a tall ladder. The large scaffold platform will also protect people on the ground from injury from falling tools and winch components.
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