Carpet weaving can be done by hand or machine. Hand weaving is labor-intensive and can take years, while machine weaving uses ready-made materials. The process begins with shearing wool and carding it into yarn. The yarn is woven into a loom, with warp and weft threads creating the backing for the pile. The pile is trimmed and the rug is washed, cut, and finished before being packaged for shipment.
Carpet weaving can be done in two general ways: by machine or by hand. Hand carpet weaving is a labor-intensive process that can take anywhere from several days to several years to complete and usually begins with shearing the wool or blending other materials. Machine-made rugs are usually woven from ready-made materials that have been sourced from suppliers, rather than sourced from the weaving company itself. The machine is essentially programmed to weave a certain design, pile, size and shape, whereas a hand-woven rug must be meticulously designed and woven by an expert weaver.
The traditional process of carpet weaving begins with harvesting the wool to create the yarn. This is done by shearing the sheep and carding the wool, or working it back and forth with specially designed wire brushes, until it is smooth and free from knots and tangles. The carded wool is then woven into yarn. This wool will be used for the carpet weaving process once the loom has been set up correctly. The loom is essentially a frame or jig that will support the rug as it is being woven.
The lengths of the threads, known as the warp threads, run from the top to the bottom of the loom. The weft threads run horizontally across the loom; these threads will act as a backing for the thread that will be woven to create the rug. The thread is essentially bonded to the warp and weft threads and the resulting knots are known as the carpet pile. These loops can be trimmed to adjust the pile height, which will affect both the look and feel of the finished rug. This phase of the rug weaving process can take several days, weeks, months, or even years, depending on the size of the rug, the complexity of the design, and the amount of people working on the project.
Once the carpet weaving process is finished, the carpet will be washed thoroughly to remove any excess materials, dirt or loose objects. It will then be dried and a skilled worker will begin cutting the carpet. Refinishing must be done carefully, as this stage of the process will impact the final look and feel of the rug. Once the rug has been trimmed, it can be washed again and the rug fringes can be sewn on. The final product can then be fully dried and packaged for shipment.
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