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Gear manufacturing involves making gears from various materials for use in different products and industries. The process includes gear forming, cutting, and finishing. Gear manufacturers can produce custom or bulk orders for industries such as aerospace, automotive, mechanical, and medical.
Gear manufacturing is the process of manufacturing gears from many different types of material, including steels, alloys, plastics, and other metals. Many different products and industries make use of gears. The small gears can be used in small electronic devices, medical devices, tool kits and exercise equipment. Large gears are often used in heavy industrial machinery, automobiles, airplanes and more. Since these components are needed all over the world, gear manufacturing is a huge industry.
There are many different processes in gear manufacturing. The first process is the gear forming process. This is where the shape of the gear is decided and a mold can be created to make many gears of the same size and shape. There are several ways to form a gear which include plastic injection molding, forging, casting, roll forming and more. Many times an assembly line is used to mass produce various gears for different uses in machinery or vehicles. A cog blank, which is an uncut wheel, will be used as the basic shape for the gear.
Another step in the gear manufacturing process is gear cutting. This involves changing the shape of the gear to suit the intended use. The gear can be cut in many different ways, including broaching, hobbing, shaping, lapping, and milling. Most ways of cutting gears involve the use of machinery to achieve the precise shape and size required, and more than one process may be used in forming a single gear. It may be necessary to cut a gear to length and then carefully sand it to achieve the precise shape needed.
The last step in gear manufacturing is usually the finishing process. This is where the gear is polished. Finishing techniques can include grinding, shaving, and smoothing. This is what makes the equipment unique and able to be used in any product it was designed for. For smaller gears, this step may take longer, as it will require precision driving to complete the gear correctly.
Customers who need a large quantity of gears to make their products can contact a gear manufacturing company to place special, custom, or bulk orders. Working closely with a gear manufacturer can make it easier to access the type of gear a business may need to keep its warehouses running at peak capacity. Some common industries that might work closely with a gear manufacturing company include those in the aerospace, automotive, mechanical, and medical industries.
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