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Safe manufacturing requires a well-designed process using durable, safe, and non-toxic materials. Quality control is vital for consistent results. Designers must consider materials’ behavior during manufacturing, and ensure they are safe for use. Quality control examines materials, tools, and machinery before, during, and after manufacturing.
Manufacturing uses a number of tools and methods to create a product as quickly, cheaply and consistently as possible. When creating a manufacturing process, the most basic thing to consider is whether the process and product are safe when used as intended. Safe manufacturing means a well-designed process using materials that are durable, safe, and non-toxic. Frequent quality control before, during, and after product manufacturing is a vital part of efficiently designed manufacturing.
Key parts of the manufacturing process should be designed to meet the desired cost and product specification, as well as ensure consistency of results and consistent quality. Once a designer knows the financial and specification limitations for the product, he can create a suitable manufacturing process. When designing this process, some of the most important information to start with includes the design of the item to be produced, how many items to be produced, and the size of the item. Theories that help develop a successful manufacturing process are part of what is known as manufacturing theory. Common elements of production theory include production, storage, shipping, and packaging.
Manufacturing can be a quick way to create many quality items, but the materials used in the process often deal with extreme conditions like heat, cold, and pressure. When designing a product, the designer needs to know if the materials they choose will work for the product after it goes through the stresses of manufacturing. Materials can undergo processes during production that change their behavior and can also be exposed to contaminating elements. The heat, pressure and motion involved in manufacturing can make materials stronger or weaker, depending on their properties.
Consistent quality in production depends on a strictly regulated and effective quality control process. Usually, quality control examines not only the end result of the manufacturing process, but also the materials and machinery that make the process work. This often means inspecting materials, tools and machinery before, during and after the manufacturing process.
A designer creating a manufacturing process must take into account how materials will behave after they go through manufacturing. For example, the design of a chair would require the use of materials that would make the chair strong enough to support the weight of a person sitting in the chair. Ensuring materials are safe after production is particularly important in the area of baby products, such as bottles, pacifiers and toys. Toy companies need to use materials and designs that are strong enough and safe enough for a parent to rely on.
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