Mechanical assembly is the process of assembling components on an assembly line to create a complete product. Engineers design products for mechanical assembly to ensure cost-effective and timely assembly. Products made using this method can be easily disassembled, repaired, and upgraded. The two main categories of products are mechanical assemblies and electromechanical assemblies.
Mechanical assembly is a term that is sometimes used to describe the process of assembling components on an assembly line. The term can also be applied to an assembled product or part made in this way. Either way, mechanical assembly has the connotation of putting the component parts together to make a complete product or perform a function.
In the manufacturing and industrial context, mechanical assembly is the process used in assembly line manufacturing. As a product travels down the assembly line, a part is added at each workstation. In some lines, the conveyor can stop at each station, while in other factory line configurations, the conveyor can move continuously. As the part passes the workstation, the operator or an industrial robot performs a task that contributes to the assembly of the finished product.
Mechanical assembly requires special engineering techniques to ensure cost-effective and timely assembly of products. To design products for mechanical assembly, engineers essentially build the product into the design and then disassemble it. This way, the engineer can decide the steps needed to build the product in a logical order using assembly line technology.
This careful design is important because missing components could result if the steps are not performed correctly. If this happens the item would need to be disassembled to place the parts. By creating a complete concept of the assembly process during the design phase, products can enter assembly line production at multiple plants using plan and parts from a variety of sources. In many cases, parts not specifically designed for a particular product, such as nuts and bolts, can be sourced from a low bidder, thus saving on manufacturing costs.
There are several advantages to using mechanical assembly as an industrial process. Products manufactured in this way can be easily disassembled and reassembled in remote locations. Manufacturing costs are often reduced as components can be created off site and assembled in the factory. These products can also be easily repaired with spare parts in stock. With the ability to easily disassemble mechanical assemblies and reassemble them, these products can be upgraded easily.
Products made using the mechanical assembly method usually fall into two main categories: mechanical assemblies and electromechanical assemblies. Mechanical assemblies consist of parts that are put together to perform a mechanical function, such as lenses and other non-electronic components. Electromechanical assemblies include products that use electronic components to perform mechanical operations, such as disk drives and motorized devices.
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