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Sulfuric acid is a catalyst used in the production of various products, including nylon and fuel additives. It donates protons to reactants, lowering the activation energy and creating low energy reaction intermediates. It is chosen for its availability and low cost.
A sulfuric acid catalyst is the chemical compound containing hydrogen, sulfur and oxygen, with the molecular formula H2SO4, and although it is present only in trace amounts, it helps greatly in speeding up a reaction by lowering its activation energy. Sulfuric acid is one of the most produced chemicals in the world and, when used as a catalyst, can cause chemical reactions even when used in small quantities. It is often used as a general acid catalyst for the manufacture of a wide variety of products including plastics, fuels and clothing.
In general, a catalyst is any type of molecule that helps speed up a reaction without being consumed. Often only small amounts are needed to bring about reactions that would otherwise be difficult or impossible to perform. Catalysts such as sulfuric acid lower the activation energy of a reaction by providing new intermediate states through which a reaction can proceed. Sulfuric acid can do this because it is a strong acid that can donate protons to reactants, allowing the reactants to form positively charged ions, otherwise known as cations. In the process, the sulfuric acid becomes a negatively charged ion, which further helps stabilize the positively charged reactants, allowing them to undergo other desirable reactions.
Sulfuric acid catalysts are used in many important industrial manufacturing processes. In one notable reaction, a sulfuric acid catalyst is used in the production of nylon. Nylon, a versatile material used to make clothes and fabrics, is synthesized from caprolactam monomers. Caprolactam, in turn, is produced when cyclohexanone oxime undergoes the so-called Beckmann rearrangement in the presence of a sulfuric acid catalyst. The catalyst donates a proton to cyclahexanone oxime, which lowers the energy of the reaction intermediate and allows the molecule to rearrange its atoms to give the nylon monomer.
A sulfuric acid catalyst is also used in the manufacture of fuel additives for gasoline. Isooctane is an important additive that is often combined with gasoline to raise the octane rating of the fuel. The petroleum industry produces isooctane by combining isobutylene and isobutane in the presence of a sulfuric acid catalyst. Again, sulfuric acid helps create low energy reaction intermediates by donating protons to aid in synthesis.
Sulfuric acid catalysts are often chosen for their price, availability, and convenience, since any generic acid catalyst can be used in the reaction. The first chemical of choice is often sulfuric acid, because it is cheap and because it is one of the most widely available chemicals in the world. Originally known as oil of vitriol, sulfuric acid was one of the first chemicals to be discovered and purified. Sulfuric acid is now found in the inventory of nearly every chemical laboratory and factory in the world.
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