Pneumatic conveyors use air pressure to move materials in industrial facilities, with two types: dilute-phase and dense-phase. They are used in various industries, offer advantages over mechanical systems, but can be more expensive and complex to design. A pneumatic conveyor is a machine used to move materials in an industrial plant or manufacturing facility. Pneumatic […]
Flight conveyors move wet, sticky or lumpy bulk materials through a sealed channel using chains and paddles. They can be adjusted for different materials and offer benefits such as minimizing dust and contamination. They can be used vertically or horizontally and may have multiple outlets. They are easy to clean and can be hired or […]
Conveyor belts move objects from one place to another, reducing worker stress and increasing efficiency. They are used in factories, grocery stores, airports, and warehouses, and can be automated for routine processing. Variable speed control is important for maximum efficiency. Conveyor belts are loops of material that move parts or other objects from one place […]
An apron conveyor is a type of conveyor made up of individual apron plates connected with hinges, used to transport materials in different industries. It works like tank tracks, with a mechanism inside the belt. It can be adjusted to any length and is easy to maintain. It is not recommended for use in the […]
A scraper conveyor uses a driven chain loop with crossbars to move coarse materials short distances, up moderate grades, or even underwater. It is cost-effective and reliable, making it an ideal alternative to belt conveyors for heavy and irregularly shaped objects. A scraper conveyor is a material conveying device using a continuous, driven chain loop […]
A conveyor belt oven is a rectangular box with a conveyor belt running through it, used for quick cooking of pizzas and sandwiches. It has heating units at the top and bottom and internal ventilation. The food is placed on one end of the belt and pulled through the oven. Controls allow for speed and […]
Sand conveyors move sand using screw or bucket systems, and sometimes specialized belts. Screw conveyors use a giant auger to lift sand, but require a reasonable angle for efficiency. Bucket conveyors use a continuous system with individual paddles, but have limited angle variation and space for return. Specialized belt systems catch sand with rubber threads, […]
Regular maintenance is crucial for conveyor systems to ensure productivity and safety. Daily, weekly, and monthly checks should be conducted, with regular inspections to identify problems. A detailed maintenance plan should be created, including checks on belt tension, wear, and tear, and cleaning of the belt. Regular oiling or greasing of moving parts is also […]
Tube conveyors are enclosed systems used to move materials in controlled environments. They come in two types: platform and screw. Platform conveyors use discs or paddles to separate compartments, while screw conveyors have a single screw that moves material along its teeth. Platform conveyors require a second pipe to return the blank discs, while screw […]
Slide conveyors are simple, gravity-based systems used to transport materials. They can be connected to assembly line equipment, processing machinery, and storage tanks. There are three basic designs: gravity, air slide, and magnetic. They can be open or enclosed and are low cost and low maintenance. A slide conveyor is a simple conveying system used […]
Conveyor systems require both operator and system training to ensure safe and efficient operation. Belt training involves adjusting pulleys to prevent damage and keep the belt on track, while routine maintenance can prevent buildup and wear. All employees using the system need safety training, while more advanced workers can receive training in repair and maintenance. […]
Wire mesh conveyors are used in industrial settings to move heavy items. The belt is made of flexible, cleanable metal mesh and can vary in size and shape. It’s expensive but durable, heat-resistant, and useful for food processing. A wire mesh conveyor is a system often used in various types of industrial settings to move […]
Grain conveyors move grain from one location to another using helical, belt, or pneumatic systems. They are used in various circumstances, including loading trailers in the field and unloading hoppers and bins. Grain augers are commonly used in combines to load trailers, while pneumatic systems use air pressure to move grain. Belt conveyors are often […]
Elevator conveyors move materials vertically without transporting them. They can be powered by electricity, petrol engines or hand crank. They are used in mining, warehouse shipping, grain storage and shipping, and were once used to move people. An elevator conveyor is a continuous belt that can move materials from one height or elevation to another. […]
Floor conveyors transport objects at ground level in manufacturing and industrial facilities. They come in different designs, including manual, mechanized belt, trolley-on-rail, and towline. They are used for large, heavy, or bulky materials and parts that do not fit easily on a standard belt. A floor conveyor is a mechanical system used to transport objects […]
Belt kilns are machines that heat components or workpieces as they pass through at a uniform rate, making them suitable for continuous processing in factory applications. They are versatile and can be fine-tuned for different heating and cooling zones. Conveyor belt ovens are a variation of kiln design that is better for continuous operation. They […]
Conveyor maintenance tips vary depending on the system and application, but generally involve shutting down the system, using a checklist, and addressing all issues before restarting. Safety is important, including labeling controls and avoiding loose clothing. Inspection should include checking the belt, joints, and components, cleaning when the system is off, and running the system […]
Bulk material conveyors transport large quantities of materials in factories, warehouses, and agricultural settings. They can be manual or automatic and vary in design. Types include slide, bucket, vibrating plate, pneumatic, and screw conveyors. They are used in mining, agriculture, food processing, and chemical manufacturing. A bulk material conveyor is a machine or device designed […]
Splicing is a method of repairing broken conveyor belts in manufacturing, construction, and mining operations to avoid downtime and financial losses. Mechanical joining using metal fasteners is a fast and versatile method preferred for field repair, while some belts require heat or cold curing. Good installation practices and using manufacturer-recommended techniques and materials are crucial […]
Roller conveyors use metal or plastic wheels to move packages by gravity. They are lightweight and portable for delivery applications. Skatewheel refers to the rollers used on the conveyor. The number of wheels determines load capacity. They can be made of metal or plastic. Roller conveyors can be linked together to deliver boxes around obstacles. […]