Flexible manufacturing systems allow companies to adapt to changing demand and technology, but require initial investment and cultural change. Benefits include meeting customer demands and minimizing labor costs. A flexible manufacturing system (FMS) is an approach to organizing a company’s manufacturing effort so that manufacturing policies and procedures can be changed or adapted with relative […]
The definition of high-tech manufacturing is vague and varies depending on the industry. It includes products with printed circuit boards or advanced chemical manufacturing. The term originated in the mid-20th century to describe world-changing technologies, but it has evolved over time. Attempts to refine the definition have been unsuccessful due to the variability of industries […]
Flexible manufacturing systems (FMS) allow equipment to be used for multiple purposes, controlled by computers. FMS offers speed and quality, reduces expenses, and is commonly used in automobile manufacturing. FMS saved Ford Motor Company $2.5 billion and can improve customer satisfaction by lowering prices. A flexible manufacturing system (FMS) is a type of industrial process […]
Textile production includes six forms such as weaving, knitting, braiding, felting, gluing, and diffuse tow. Materials are classified into four groups. Weaving, knitting, braiding, and felting are explained in detail. There are currently at least six forms of textile production. They include weaving, knitting and braiding. Felting, gluing, and diffuse tow are other types. Hundreds […]
The fabrication industry produces components for larger machines and structures using metal, plastic, and wood. Manufacturing involves smaller units assembled by multiple companies. Fabricators, such as welders, interpret design drawings to create finished products. The industry includes mining, sawmills, chemical engineering, and plastics manufacturing. The fabrication industry is all about producing components that can be […]
Lean manufacturing aims to reduce waste and improve efficiency. When choosing a lean manufacturing video, consider the audience, goals, perspective, technicality, and tone of the video. The best video should be informative, engaging, and relevant to the viewers’ experience. Professionals who practice lean manufacturing generally believe that the best manufacturing models are those in which […]
Lean manufacturing reduces waste, including extra labor, time between production steps, and overproduction. To train for a career in lean manufacturing, obtain industry-specific education, management experience, and business plan knowledge. Online courses can also be helpful. Lean manufacturing is practiced by companies when they reduce expensive waste. Examples of waste that a lean manufacturer can […]
Lean jobs involve developing methods for companies to save money, cut costs, and produce better products. Lean manufacturing is a common type of lean work found in various industries. Educational requirements vary, but most companies prefer degrees in industrial or manufacturing engineering. Those with lean manufacturing jobs identify areas for improvement, develop plans to decrease […]
Manufacturing software oversees functions from purchasing raw materials to fulfilling customer orders. The three main types are ERP, MRPII, MES, and Process Control Software. Companies typically work with different vendors for each type and can create a server platform to transfer data. Manufacturing software enables companies to stay competitive and produce quality products in larger […]
Food manufacturing jobs include production workers, maintenance technicians, food scientists, engineers, and sales teams. Production jobs involve processing and packaging food, including meat and baked goods. Maintenance and repair technicians are needed to keep machinery running. Food scientists develop new products and establish quality control techniques. Wholesale and retail sellers, office workers, bookkeepers, and managers […]
Total quality management (TQM) in manufacturing involves involving everyone in pursuing quality control, promoting a personally owned company culture, and training employees to think proactively. TQM depends on a team approach, and organizational systems have the greatest impact on productivity. Engaged employees take pride in their workmanship and are highly valued collaborators for TQM. The […]
Lean manufacturing aims to reduce waste by focusing on adding value for the end customer. Implementing lean practices requires commitment and can involve significant change. The 5S program is a common starting point, but every business is different and should look for further opportunities for improvement. Lean manufacturing is the practice of severely limiting the […]
Centrifugation separates materials through spinning in a cylindrical chamber, used in various industries such as laboratory, manufacturing, and food processing. Different designs are used to separate materials based on density, and it is expensive due to unique requirements for each industry. Centrifugal casting uses this process to create more reliable products. Centrifugation is a process […]
Contract pharmaceutical manufacturing is when a company outsources the production of one or two products to another company. This saves money and allows the company to focus on other areas. However, there are risks such as lack of oversight and security concerns. Contract manufacturers take steps to ensure customer satisfaction and safety. Contract pharmaceutical manufacturing […]
Quality control in manufacturing involves reviewing goods to ensure they meet standards. Methods include failure testing, statistical sampling, and corporate quality. The Plan, Do, Check, Act process is a common framework. Failure testing involves testing until a product fails. Statistical sampling involves comparing a sample to a perfectly built product. Corporate quality focuses on training […]
Co-products are products that are produced simultaneously or in the same manufacturing process. Examples include Airbus aircraft and Ariane rockets, corn production plants, and packaging in food manufacturing. Co-production can involve sharing parts, personnel, technology, or equipment. A co-product is when a manufacturer produces two similar products at the same time. A co-product can also […]
Safe manufacturing requires a well-designed process using durable, safe, and non-toxic materials. Quality control is vital for consistent results. Designers must consider materials’ behavior during manufacturing, and ensure they are safe for use. Quality control examines materials, tools, and machinery before, during, and after manufacturing. Manufacturing uses a number of tools and methods to create […]
A manufacturing execution system (MES) is a software-based system that manages production and manufacturing operations in factories. MES collects information from machine monitoring sensors and data collection terminals to send real-time instructions to floor devices for adjusting the manufacturing process. MES aims to improve productivity and efficiency by eliminating overlapping functions. Different MES systems offer […]
Advanced manufacturing is a flexible technique that produces products on demand, tailored to changing needs. It requires specialized training and is suitable for industries like computers and televisions. Layoffs can be avoided by shifting staff to other products. Some industries may find it difficult to adapt to this technique. Advanced manufacturing is the process of […]
Manufacturing Operations Management oversees production from raw materials to finished products, streamlining processes and improving communication. Managers use computerized databases to track changes and consult for multiple companies. They also consider market feedback to improve performance and increase profit margins. Manufacturing Operations Management oversees all stages of production, from the procurement of raw materials to […]
