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Welding carbon steel to stainless steel is common and often uses MIG welding. Choosing the right grades of steel and welding rods is crucial. MIG welding requires a source of electricity, and the right electrode must be chosen based on location, abrasion, and transfer type.
Welding carbon steel to stainless steel is a common process in creating a number of products. This type of business often involves the use of a welding method known as metallic inert gas (MIG) welding, which helps create a strong bond between the stainless steel and carbon steel. The process will also require the use of specific grades of welding rods, based on the grades of the two steels used for the application.
When welding carbon steel to stainless steel, the first task is to evaluate the grade or class of each steel type, as certain grades of each steel type tend to create a stronger bond. Industry guidelines vary from one country to another, with the classification usually identified with a code consisting of a letter with one or two digits. Professional welders can determine which combinations work well together by evaluating the combination in tandem with the intended uses of carbon steel with stainless steel.
MIG welding is the most common method of welding carbon steel to stainless steel. This approach requires a source of electricity to help generate the heat needed to create a secure weld. There is also the need to choose whether to use a wire or an electrode that can fill the joint between the two steels, and a gas emission that acts as a barrier between the air and the weld itself.
The power flow to the electrode or wire is constant, allowing the welder to control the size and movement along the seam. One of the benefits of MIG welding is that the process can be managed either by a human, or with the use of a robot programmed to handle the task. Depending on the size of the operation, this means that welding carbon steel to stainless steel can be a fully manual, semi-automated or fully automated activity.
Part of the process of welding carbon steel to stainless steel also involves choosing the right electrode for the job. Criteria to consider include the location of the weld, the level of abrasion present with the two metal surfaces, and the type of transfer that will occur between the two metals during the actual weld. It is not unusual for a welding engineer to evaluate the details of the job and make a final selection as to the type of electrode that would create the best possible weld for the project.
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