Chemical mixers are heavy equipment used in industrial production. Manufacturers produce a range of products and can custom build units. Design considerations include lot size, responsiveness, material type, and integrity. Rental, leasing, and used options are available, and warranties may be offered for new mixers.
A chemical mixer is heavy equipment that can be used to mix chemical compounds for industrial production and other purposes. Chemical mixer manufacturers typically produce a range of products geared towards different applications and can custom build units to particular specifications if none of their basic designs are suitable. The fertilizer, pharmaceutical and chemical industries all use chemical mixers.
Several design considerations go into building a chemical mixer. One is lot size. Companies typically mix chemicals in large batches and may need some flexibility. Therefore, they need extremely large mixers that can easily accommodate loads of varying sizes and weights. Some chemical mixers might have features such as multiple chambers and chutes to handle different types of loads, and users can configure the mixers as needed for specific applications.
Responsiveness is another concern. Harsh chemicals can corrode finishes and damage components. Chemical mixers need to be as non-reactive as possible, as well as be able to handle explosives, caustics and other hazardous materials. For some applications, special mixers and coatings may be required. These can be expensive.
Mixers might have removable stirrers and other mixing components to allow the user to work with different types of materials. Light liquids might mix easily, for example, and very viscous materials require heavier mixing and might tend to stick and stick to the side of the mixer. Materials such as asphalt mixes can be even more difficult to mix evenly due to their solid content.
Integrity can also be an issue with a chemical mixer. For food and pharmaceutical products, sterility is essential, otherwise the products can be contaminated during production and may not be safe for consumption. Other chemical mixtures can be reactive and must be isolated to prevent accidents or to ensure the quality of the components in the mixture. Contamination and adulterants can render a batch useless. Mixers need airtight seals that are easy to check for signs of cracks and leaks.
A business that needs a chemical mixer may be able to rent or lease one to try out different models and determine which would be the best fit. Used mixers are also commonly available for businesses that need to save money on equipment purchases. If a new chemical mixer is needed, a manufacturer might offer a warranty to the customer that allows for returns, repairs, and basic service for free within a set time frame.
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