What’s a diamond blade?

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Diamond blades use small pieces of diamond to enhance cutting capabilities, and can cut through various building materials. They come in different designs for circular and band saws, and have varying core and diamond layer configurations. Water is often used for wet cutting to prevent overheating and reduce dust buildup.

A diamond blade is a high quality blade that takes advantage of the hardness of diamonds by using small pieces of diamond to enhance the cutting capabilities of the blade. The blade has a steel core surrounded by a metal powder coating that contains diamond segments. This type of blade can be used to cut through a wide variety of building materials, leaving a clean cut. These blades are used in many types of construction projects.

it is used
Diamond blades can be used to cut through hardwoods easily. Other types of building materials can also be cut using a diamond blade. Glass, stone, concrete and brick are often cut with this type of blade, especially when the cuts need to be precise. Even diamonds can be cut using diamond blades.

Blade designs
A diamond blade comes in more than one design. Both circular saws and band saws can be equipped with diamond blades. When used with a band saw, the blade allows for detailed cuts that help shape the material to project specifications. A diamond blade designed for use with a circular saw works very well when a straight cut is needed in one type of material.

Although steel is used for the diamond blade core, the actual core design may vary slightly. Many cores for blades will use a groove design, where there are spaces, or grooves, along the surface of the steel. This design helps keep heat transfer to the diamond blade to a minimum amount. In turn, this helps to facilitate the removal of the slurry during the cutting process.

Level configurations
Even the diamond layer of the blade can be configured in more than one way. Diamond pieces are usually welded to the steel core, but electroplating may be used. How the diamond segments adhere to the core has a lot to do with how many layers of segments are added to the diamond blade. For lighter uses, a single layer bonded with electroplating may be sufficient. Welding multiple layers is often required for more intense applications.

Wet or dry cutting
When using diamond blades, water is often used to prevent overheating, to reduce the buildup of dust produced, and to help remove slurry from the area being cut. Water can also extend blade life. The dust created by the use of diamond blades poses a risk of a serious lung disease called silicosis, so operators usually wear respiratory masks when cutting with a diamond blade without water.




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