A failure analysis engineer identifies potential failure points in product manufacturing or process development. They use various techniques to collect data and work with designers to minimize risks and ensure quality standards. They may analyze hardware or manufacturing processes, or work in a forensic capacity to determine the sequence of events leading up to a failure. This may include examining machines, reviewing maintenance records, or gathering witness statements to determine if human error or equipment malfunction caused the loss.
A failure analysis engineer works as part of a design team to determine where the potential for failure lies in the manufacture of a product or the development of a process. A person working in this career may also work in the field of forensic investigation to determine the sequence of events leading up to a specific event. The failure analysis engineer will use a variety of techniques to collect data as part of their professional duties, including taking samples of materials, using a microscope or other laboratory equipment, or reviewing witness statements.
The work performed by a failure analysis engineer is an important part of new product development. Designers need to be aware of the potential risks associated with the manufacture or use of a product. Working with an engineer, these risks can be anticipated and minimized to ensure the product meets quality standards and is safe.
Depending on the type of product or process the failure analysis engineer is working on, his job may involve analyzing a piece of hardware to determine where a failure in its structure or function could occur. If the engineer is considering a failure with respect to a manufacturing process, he or she will need to examine factors that could lead to its failure, including the availability of supplies or equipment that requires repair.
In cases where the fault analysis engineer is working in a forensic capacity, he will use a different approach to the task. In this case, analysis involves observing an event that has already occurred and determining the sequence of steps leading up to it. The fault analysis engineer may need to perform a physical examination of a machine or device or review maintenance records as part of this job.
Another aspect of the forensic application of this type of work takes into account the human factor in the event of failure. The failure analysis engineer would need to assemble a picture of events based on events observed by witnesses and statements given by participants. The engineer may conclude that the loss was caused by human error or due to a malfunction of a machine component or system. The investigation may also include attempting to recreate the event to determine whether equipment or human actions were responsible for the loss.
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