Horizontal milling machines specialize in shaft milling and were the original style of milling machine. They can be small or large and remove material from an object until a specific size, shape, and weight is achieved. Vertical machines are becoming more common, especially those using CNC. Routers come in two basic styles, vertical and horizontal, with the main difference being the orientation of the spindle. Modern routers are moving away from the traditional designs and are fully computer controlled, allowing for smooth work on all sides.
A horizontal milling machine is one of two basic styles of milling equipment. These machines specialize in a process called shaft milling, which involves rapidly removing material from a source object. These machines were the original style of milling machine, with vertical milling only coming to the fore many years later. While a horizontal milling machine is still common in most large manufacturing centers, vertical machines using computer numerical control (CNC) are becoming more common.
A milling machine is a piece of manufacturing equipment. The horizontal milling machine came into use in the early 1800s and the basic design of a common modern machine is nearly the same as this original model. These machines can be small enough to fit on a kitchen table or as large as entire rooms, depending on the size of the item being manufactured. These machines take an initial object and remove spikes, holes, or shape outlines until a specific size, shape, and weight is achieved.
Most routers move the object being shaped and the tool doing the shaping. This places these machines in a unique class, as most manufacturing equipment typically only does one or the other. There are two basic styles of router: the vertical and the horizontal router. They differ in design and general use.
The main difference between a router and a horizontal router is the orientation of the spindle, the main tool inside the machine. A vertical machine operates primarily on the top and bottom of an object, although it can operate on any side. The orientation and design of many vertical machines make them particularly suitable for standing operators and precision work. Because the machine runs vertically, these machines are usually taller than they are long.
A router operates primarily on the sides of an object, and its placement allows for much more aggressive material removal. These machines are often even larger, as they are typically long rather than tall. As a result, vertical machines are often used to make molds, while horizontal machines work with larger milling projects.
Many modern routers are moving away from the vertical/horizontal design. While these new mills are technically vertical mills, they are much more than a standard vertical mill due to the rotation of the spindle. These milling machines are fully computer controlled. They can rotate the object freely, working smoothly on all sides. Additionally, they can rotate the instrument, from a standard vertical plane to a nearly horizontal plane – this freedom of movement creates a combination of the two standard designs.
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