What’s a Kaplan turbine?

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The Kaplan turbine is a water turbine that uses adjustable blades and gates to generate hydroelectric power. It is ideal for low head water pressure situations and was developed by Austrian engineering professor Victor Kaplan in 1913. The turbine uses an inward-flowing tube and adjustable ports to direct and control water pressure, and features an outlet gate to recover potential energy loss. Despite being expensive to manufacture, the turbine’s efficiency and ability to operate continuously for several decades make it a popular design in hydroelectric applications.

The Kaplan turbine is a water turbine that uses a propeller with self-adjusting blades and gates. Kaplan turbines are ideal for low head, or low dynamic water pressure situations, and are often located in locations where such a turbine is needed given river flow conditions. Kaplan turbines allow for greater hydroelectric power generation than was possible with previous designs limited by propeller size and water flow.

A water turbine is a kind of rotary engine that produces energy collected from water currents, typically rivers. Kaplan turbines, as well as other types of turbines, saw development during the Industrial Revolution for the purpose of localized power generation in manufacturing. Victor Kaplan, an Austrian engineering professor, conceived of the Kaplan turbine in 1913 but, due to teething design problems, he didn’t go into widespread production until years later.

The Kaplan turbine improved on a previously popular type of turbine by using a differential self-adjusting propeller. It also features the use of adjustable gate valves to direct and control the water pressure, with a chamber containing the propeller itself. This type of turbine is one of the most widely used propeller turbine types in cases of high flow water stream and low head power generation.

The Kaplan turbine design uses an inward-flowing tube that acts as a compression chamber with a series of adjustable ports. As water is introduced through an inlet gate, the fluid becomes increasingly pressurized as it moves through the turbine and gives off its energy. The incoming water is oriented at an angle within the tube surrounding the propeller and its shaft, causing the propeller to rotate.

To recover potential energy loss, the Kaplan turbine is equipped with an outlet gate that slows the flow of water as it leaves the chamber. Adjustable blades and gate valves allow the turbine to operate continuously through different water flow conditions. These features help avoid chamber pressure losses that could cause cavitations or shock waves that occur in enclosed propellers under low pressure fluid conditions.

Kaplan turbines are expensive to manufacture. This is typically due to the materials involved and the large size of the units themselves. Despite this, the turbine’s efficiency, power output, and ability to operate continuously for several decades make it a popular design in hydroelectric applications.
Its use of natural water flow and its efficient method of energy production mean Kaplan turbines provide a clean, renewable source of energy. Despite their clean energy output, Kaplan turbine shafts operate using lubricating fluids such as hydraulic oil. Special attention to maintaining seals and preventing fluid loss ensures that oil does not contaminate the local waterway.




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