What’s a Kerf?

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A kerf is the width of the gouge or slot made by a cutting tool, such as a saw blade. Different blades produce cuts of different widths, which affects the accuracy of measurements. Thin blades produce smoother cuts, while wider blades are stronger and more durable. It’s important to choose the right blade for the material and project. Hand-held circular saws usually have narrower blades than table saws. It’s important to test the blade on a piece of material before taking measurements.

A kerf refers to the gouge or slot made by the blade of a cutting tool, most commonly a saw blade, as it cuts through a piece of material. More specifically, the word can refer to the width of this cut. This measurement is usually printed on the saw blade packaging or on the blade itself. In the case of a saw, the cut is always wider than the blade itself, because the saw’s teeth spread out slightly in order to cut their way through various materials. Different types of blades produce cuts of different widths, and it’s important to be aware of this when working on a project, because the amount of material removed by the blade affects the accuracy of the measurements you take.

For saws, one can choose a thin cutting blade or a wide cutting blade. Each has advantages and disadvantages and is suitable for different materials and types of projects. Blades that produce wider cuts are stronger and more durable. They can withstand repeated sharpenings better than narrower kerf blades and can make deeper cuts in thicker materials. Table saws usually have a wider cutting blade because they are made to be strong and versatile enough for both cutting through the grain and cutting with the grain.

A thinner kerf makes for a smoother cut, producing less sawdust and noise. Less smoothing of cut surfaces is usually required due to the smoothness of the cut. A common use of fine-cutting blades is for cutting materials that are prone to splintering and splintering, such as particleboard, plywood, and laminate. The smoother cuts produced by these blades are preferable for these materials.

Hand-held circular saws commonly have blades that make narrower cuts than table saws. Blades that make narrower cuts use less energy to cut through the material, making these blades more suitable for hand saws than the wider cut-off blades used by more powerful stationary table saws. Very narrow cuts can be made with an ultra-thin chop saw blade, which can produce a cut the width of a dime. It is important to take the width of the cut into account when working on a project, otherwise the measurements you take will not be accurate. The best way to do this is to cut a test piece first to see how much material is removed on both sides of the cut, and take this into account when taking measurements.




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