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Maintenance tests evaluate mechanical device wear and tear, determine maintenance needs, and measure completed maintenance quality. Testing varies by equipment and type, and regular testing is cost-effective for large systems. Maintenance tests are also used to assess staff skills and consistency.
The primary purpose of a maintenance test is to evaluate the wear and tear of a mechanical device, determine when maintenance is required, and measure the quality of the completed maintenance. This type of testing is commonly classified as diagnostic and quality assurance. The primary location for this type of testing is a manufacturing organization, repair shop, or installation location.
The actual equipment required to conduct a maintenance test depends on two factors: the equipment itself and the type of test. For example, testing the programming of a packaging machine requires test materials, a program, trained operators, and a quality assurance inspector. Testing of food preparation equipment may include bacterial swabs, cleanliness and general hygiene tests.
The vast majority of mechanical equipment has a set maintenance schedule that is provided at the time of purchase. Straps, presses, dials and other devices wear out over time. Scheduled maintenance is designed to replace these items before they fail, thus reducing lost production time and providing maintenance personnel with the ability to plan their work in advance. Many companies use the maintenance program as a starting point. A maintenance test is conducted to determine if the level of wear warrants replacing the part or if other options are available.
The most effective way to maintain large systems is through regular maintenance testing. Test results are documented and reviewed by supervisory personnel. Extending the service life is the most cost-effective way to manage complex machines: even extending the use of a rubber belt by a week has an impact on the overall cost of maintaining the equipment. Another type of maintenance test is conducted by the maintenance supervisor or manager responsible for scheduling machine maintenance and managing personnel. Conducting a regular maintenance test to assess the quality of the work completed is a great way to check the consistency of the quality of work, overall consistency and manage staff.
Many companies that hire staff to maintain or repair machines have started to include a maintenance test in their application process. Shortlisted candidates are required to have a specific unit repaired within a measured time frame. The purpose of this type of testing is to evaluate candidates’ remedial and diagnostic capabilities in an unbiased environment. Applicants who have the required skills will be successful on the test, while unqualified candidates will face difficulties. This is one of the best ways to select staff for this type of key position.
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