A pneumatic controller regulates air pressure between workstations in a manufacturing plant, allowing for adjustments while maintaining main air pressure. It increases production and profits by providing different air pressures to pneumatic machines. Automatic lubrication devices prevent rust and damage. Controllers can be installed behind compressors, allowing for maintenance without interrupting production.
A pneumatic controller is a device used to regulate air pressure between different workstations in a manufacturing plant. Connected to a main air line from an air compressor, the pneumatic controller allows the operator to adjust the controller and vary the air pressure, while still allowing the main air pressure to remain at an operating level. high. The benefits of regulating the air pressure using a pneumatic controller are that it eliminates condensate from the compressor running at variable speed, thus reducing the amount of water in the air system.
By using compressed air tools and machinery in a manufacturing environment, the manufacturing process is made much faster. This results in increased production and increased profits. Most pneumatic machines require different air pressures to function properly; that’s why the pneumatic controller is a valuable asset to the system. Acting much like an electrical circuit, the pneumatic controller is able to regulate and divide the air supply. Once regulated, the air is directed in the correct pressure to the individual components of the workplace.
Most manufacturing facilities use a pneumatic controller on major airlines; however, some use a separate pneumatic controller at each workstation. This arrangement allows a single operator to make precise adjustments to each tool in order to produce the best possible results at each workstation. Often the single pneumatic controller also makes it possible to provide maintenance to individual workstations without interrupting production on the entire line.
Air tools and equipment are prone to rust and water damage that occurs within the pneumatic system. Many pneumatic controller models allow automatic lubrication devices to be installed upstream of the tool. These oilers provide a slow but steady drip of oil into the air line. By introducing oil into the air line, rust and damage are eliminated and downtime due to the replacement of defective tools is reduced.
Controllers are often installed directly behind an air compressor. This installation allows multiple compressors to be run at intervals, which allows compressors to be maintained while switching between them without hindering production. As the controller switches from one compressor to another, one can be shut down and serviced while the other maintains air production in the system. With this type of plant it is possible to disassemble and replace an entire compression group without giving up production times.
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