A rotary vane compressor compresses air using rotating blades and is used in industrial facilities for mechanical energy. It has few moving parts, requires minimal maintenance, and can work in dusty environments. It operates quietly and can be further silenced with a protective panel housing.
A rotary vane compressor is a machine that forces air through rotating blades to create compressed gas. This dense air machine is normally used within industrial facilities, such as production lines, to produce continuous mechanical energy. Companies prefer these types of compressors as they are quiet and convenient for everyday use.
This machine uses a hydraulic motor system to pull outside air into its housing. As air enters the rotary vane compressor, internal rotating blades push the gas back into a storage tank; air accumulates in the tank, compacting densely. The machine is normally linked to an adjacent industrial machine to create mechanical motion on a continuous basis.
The rotary vane design of the rotary vane compressor limits machine output to less than 50 horsepower (37 kilowatts); however, many companies prefer these machine designs as there are only a few moving parts. As a result, a rotary vane compressor has less chance of failure during important production runs. In addition, periodic maintenance is also minimal, which can save the business money over time.
Another industrial benefit of using a rotary vane compressor is its ability to work in dusty or dirty environments. The air can be very dusty in some manufacturing facilities, such as sawmills; other types of air compressors jam from the internal buildup of this dust. The rotary blade design of the rotary vane compressor actually pushes the powder out of the assembly.
Unlike gas or electric compressor motors, rotary vane compressors use sealed hydraulic lines as their power source. Since the fluid within the lines is protected from any outside air infiltration, the dust entering the compressor does not have the ability to adhere to any oily surfaces. The dust simply dissipates out of the machine which can increase the life of the compressor.
Companies concerned with production noise levels also tend to prefer a rotary vane compressor. Unlike other compressor designs, the rotating blades don’t produce much residual noise; surrounding workers should not wear hearing protection. Minimal noise contributes to a more comfortable workspace which can increase worker productivity.
Depending on the manufacturing facility, a rotary vane compressor can be further silenced by covering its main assembly with a protective panel housing. Additionally, companies can install a padlock on the panel to ensure that no unauthorized workers change compressor settings. Only workers with the proper space can adjust the compressor, which can make a production line more efficient and safer.
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