An assembly technician keeps the assembly line running by analyzing and adjusting it, performing inspections, making adjustments to equipment, coordinating with line operators and managers, and keeping the area clean. They may also suggest improvements and provide training to workers.
An assembly technician’s primary responsibility is to keep the assembly line operational. Your job is to analyze what is happening with the line and adjust it so that everything works fine. He can also perform other tasks such as training new employees, transporting materials and suggesting improvements in administration.
To determine what needs to be done on the line, the assembly technician must first perform basic inspections and collect data. This means physically entering the assembly hall and examining individual machines and their parts. This also means collecting and analyzing computer-generated readings relating to the operation of the machines, as well as looking at gauges, dials and similar equipment. The technician looks for data readings that are outside the acceptable range, physical imperfections or problems with the machines, and whether the machines have what they need to run, such as the proper amount of oil or an electrical connection. The assembly technician listens very carefully during the inspection to determine where problems exist and the extent of the problems.
After the technician obtains the inspection results, if necessary, he makes adjustments to the assembly line equipment. Sometimes this is as simple as turning a dial. Other times, the technician needs to oversee a large physical adjustment that may require saws, wrenches, presses, test lights, and other equipment. An assembly technician can also make line adjustments by entering specific commands into software programs.
To determine how to address line problems, the assembly technician refers to the documentation on the line equipment. For example, he can view charts or diagrams. This means that the technician must be comfortable reading technical material and translating it into a workable plan of action.
Line adjustments can slow or even stop production, so the assembly technician coordinates with the line operator and other managers to form a strategy for completing adjustments. He makes decisions with these professionals about how and when adjustments will take place. He also finds out who will do the work he cannot do himself due to time constraints or lack of specific technical experience.
An assembly technician may not always have what he needs to fix the line in the assembly area. Alternatively, after repairs are made, he may need to remove bad parts or machinery from the assembly area. Subsequently, it can also transport materials from one area to another, usually via a forklift.
While the technician works, he is responsible for keeping the assembly area clean. This helps keep the line as aesthetically pleasing as possible, but it also serves a larger purpose of improving worker safety in the assembly area. A secure assembly area means that production can continue and the company is free from lawsuits.
Sometimes a technician sees areas for improvement when performing their overall duties. If that happens, the company expects the technician to speak up and bring the idea to management. The reason is that improvements result in better production, which translates into increased revenue and profit.
An assembly technician may be responsible for training line workers, as he is familiar with the entire line and the machines and other equipment contained therein. He can also train other technicians who can help or take over after the assembly technician retires. The amount of training the technician must provide depends on the type of line and the exact position on the line involved.
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