An order picker is a machine used in warehouses to pick up pallets and lift the operator to higher shelves. It is controlled from a platform and powered by electricity. Considerations when selecting an order picker include battery capacity, travel and lift speeds, fork size, and weight limits. Proper training is necessary for safe operation.
An order picker, also known as a stock picker, is a machine much like a forklift that allows the user to pick up a pallet using forks. Unlike a forklift, the unit can also lift the individual to higher shelves to pick up certain items. Order pickers are usually powered by electricity. The units are primarily used in a warehouse, and while they can be used to transport pallets, they usually have a much more specialized purpose.
The operator controls an order picker from a platform which is usually very close to the ground. The individual can direct the order picker to go forward, backward or steer it from side to side. Once the unit is in position, the forks can be raised to a level that is comfortable for the operator. If the required materials are on a shelf that the operator cannot reach, the entire platform is able to lift to a certain level. Even at higher levels, the unit remains balanced thanks to a counterweight on the other end.
Once the order has been picked, the platform is then lowered to its original position and the order picker is then directed to the next position. With most units it is possible to move the order picker while the platform is raised, although some companies may have policies and procedures in place to prevent this. The machine can also place pallets on a rack, but forklifts and stackers can also commonly be used for this purpose.
The power source for an order picker may be a consideration for some businesses, especially those that will operate the unit across multiple shifts. The unit’s battery will need to be recharged from time to time. If the unit is in constant use three shifts a day, this could mean that the business will need to invest in additional batteries to keep the unit running continuously. Different battery capacities may also be available for individual order pickers.
Other considerations when selecting an order picker may include travel and lift speeds, along with fork size and operating limitations. Most order pickers come with a fork size that picks up a standard pallet, typically no longer than 5 feet (1.5m). Traveling and lifting speed can help increase efficiency in production, but it can also lead to more accidents. As with all specialized heavy equipment, employees should receive proper training on the units they will be using. Each binder will also be rated for a certain weight limit and have capacity limits.
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