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Proper urethane molding requires thorough mixing, removal of air bubbles, and careful pouring. Vibration can help remove bubbles, and curing should be allowed to progress slowly. Careful demoulding is also important.
Improper urethane molding practices can lead to less than desirable results, but there are a few tips that can help improve the process. All urethane resin components must be mixed thoroughly before being poured into the mold. Air bubbles must be completely removed from the mix before the curing process begins. Use a sieve funnel and start at the lowest point of the mold when pouring the mixture. Wait for sufficient curing time and carefully remove the finished product to avoid damage.
Urethane molding requires careful preparation to produce a good finished product. Most resins contain fillers that can sink to the bottom of the container over time, and it’s important to mix the material thoroughly before pouring it into the mold. A paint shaker is the best way to mix the resin, but a power drill also works well. The drill should be fitted with an impeller blade and held at a slight angle to avoid air bubbles forming during the mixing process. Remember to mix the individual components before combining them.
The presence of unwanted air bubbles is one of the most common problems encountered when molding urethane. Consequently, certain precautions must be taken during each stage of the preparation process. After the materials are thoroughly mixed, it is best to pour the mixture through a sieve to further eliminate air bubbles. The sieve should be shaped like a funnel to restrict the flow of the mixture into the mold. Start pouring at the lowest point of the mold and complete the process within minutes of mixing the individual components.
Another good way to remove unwanted air bubbles when molding urethane is to vibrate the mold during the entire casting process. There are a couple of different ways to do this. A handheld vibrator usually does a good job with the help of an assistant. An over-the-counter vibrator works well even if an assistant is not available. Placing rubber pads under the legs of the bench can help increase the amount of vibration produced.
Although the mixing and pouring portion of urethane molding should be done quickly, the curing process should always be allowed to progress slowly. Carefully read the product manufacturer’s cure time recommendations to avoid premature demoulding. Great care must be taken when demoulding the finished product to avoid damage. Forcing compressed air around the edges of the mold usually works best. If compressed air cannot be used, wedge shims can also be inserted along the edges of the mold.
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